Bonfiglioli Vectron Servo Sürücü Klavuzu

 

Alman Menşeili Bonfiglioli Vectron Servo Sürücü Klavuzu. Dil ingilizcedir.

Genel Bilgi: Hız kontrol cihazları Alternatif veya Doğru akım motorların dönüş hızını  sıfırdan istenen RPM değerine, istenen sürede ayarlayabilen, üzerilerinde bulunan ekranlardan maksimum hızı, frenleme zamanı, hızlanma süresi, yavaşlama süresi,  gibi değerleri kullanıcının istediğine göre ayarlamaya yarayan cihazlardır.

KLAVUZ ICINDEKILER.

1 General information about the documentation ………………………………………………….. 10
1.1 Instruction manuals………………………………………………………………………. 10
1.2 This document………………………………………………………………………………. 12
1.3 Warranty and liability ……………………………………………………………………. 12
1.4 Obligation ……………………………………………………………………………………. 13
1.5 Copyright …………………………………………………………………………………….. 13
1.6 Storage………………………………………………………………………………………… 13
2 General safety instructions and information on use……………………………………………. 14
2.1 Terminology …………………………………………………………………………………. 14
2.2 Designated use …………………………………………………………………………….. 15
2.3 Misuse …………………………………………………………………………………………. 15
2.3.1 Explosion protection ……………………………………………………………………………. 15
2.4 Residual risks……………………………………………………………………………….. 16
2.5 Safety and warning signs at frequency inverter………………………………… 16
2.6 Warning information and symbols used in the user manual……………….. 17
2.6.1 Hazard classes …………………………………………………………………………………… 17
2.6.2 Hazard symbols………………………………………………………………………………….. 17
2.6.3 Prohibition signs…………………………………………………………………………………. 17
2.6.4 Personal safety equipment……………………………………………………………………. 18
2.6.5 Recycling………………………………………………………………………………………….. 18
2.6.6 Grounding symbol ………………………………………………………………………………. 18
2.6.7 ESD symbol ………………………………………………………………………………………. 18
2.6.8 Information signs ……………………………………………………………………………….. 18
2.7 Directives and guidelines to be adhered to by the operator ……………….. 19
2.8 Operator’s general plant documentation………………………………………….. 19
2.9 Operator’s/operating staff’s responsibilities…………………………………….. 19
2.9.1 Selection and qualification of staff ………………………………………………………….. 19
2.9.2 General work safety ……………………………………………………………………………. 19
2.10 Organizational measures ……………………………………………………………….. 20
2.10.1 General ……………………………………………………………………………………………. 20
2.10.2 Use in combination with third-party products…………………………………………….. 20
2.10.3 Transport and Storage…………………………………………………………………………. 20
2.10.4 Handling and installation………………………………………………………………………. 20
2.10.5 Electrical connections ………………………………………………………………………….. 20
2.10.5.1 The five safety rules ……………………………………………………………………………. 21
2.10.6 Safe operation …………………………………………………………………………………… 21
2.10.7 Maintenance and service/troubleshooting …………………………………………………. 22
2.10.8 Final decommissioning…………………………………………………………………………. 22
2.11 Safety Instructions on Function „Safe Torque Off“ (STO)…………………… 23
3 Scope of Supply……………………………………………………………………………………………… 25
3.1 ACU 201 (up to 3.0 kW) and 401 (up to 4.0 kW)……………………………….. 25
3.2 ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW)……………………………. 26
3.3 ACU 401 (18.5 to 30.0 kW) …………………………………………………………….. 27
3.4 ACU 401 (37.0 to 65.0 kW) …………………………………………………………….. 28
3.5 ACU 401 (75.0 to 132.0 kW) …………………………………………………………… 29

06/13 Operating Instructions ACU 3

4 Technical Data……………………………………………………………………………………………….. 30
4.1 General technical data …………………………………………………………………… 30
4.2 Technical Data – Control Electronic Equipment ………………………………… 31
4.3 ACU 201 (0.25 to 1.1 kW, 230 V)…………………………………………………….. 32
4.4 ACU 201 (1.5 to 3.0 kW, 230 V)………………………………………………………. 33
4.5 ACU 201 (4.0 to 9.2 kW, 230 V)………………………………………………………. 34
4.6 ACU 401 (0.25 to 1.5 kW, 400 V)…………………………………………………….. 35
4.7 ACU 401 (1.85 to 4.0 kW, 400 V)…………………………………………………….. 36
4.8 ACU 401 (5.5 to 15.0 kW, 400 V)…………………………………………………….. 37
4.9 ACU 401 (18.5 to 30.0 kW, 400 V)…………………………………………………… 38
4.10 ACU 401 (37.0 to 65.0 kW, 400 V)…………………………………………………… 39
4.11 ACU 401 (75.0 to 132.0 kW, 400 V)…………………………………………………. 40
4.12 Operation diagrams ………………………………………………………………………. 41
5 Mechanical Installation…………………………………………………………………………………… 42
5.1 ACU 201 (up to 3.0 kW) and 401 (up to 4.0 KW) ………………………………. 43
5.2 ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW)……………………………. 44
5.3 ACU 401 (18.5 to 30.0 kW) …………………………………………………………….. 45
5.4 ACU 401 (37.0 to 65.0 kW) …………………………………………………………….. 46
5.5 ACU 401 (75.0 to 132.0 kW) …………………………………………………………… 47
6 Electrical Installation……………………………………………………………………………………… 48
6.1 EMC Information…………………………………………………………………………… 50
6.2 Block diagram ………………………………………………………………………………. 52
6.3 Optional Components ……………………………………………………………………. 53
6.4 Connection of Unit ………………………………………………………………………… 54
6.4.1 Dimensioning of conductor cross-section………………………………………………….. 54
6.4.1.1 Typical cross-sections ………………………………………………………………………….. 54
6.4.2 Mains Connection……………………………………………………………………………….. 56
6.4.3 Motor Connection……………………………………………………………………………….. 56
6.4.3.1 Length of motor cables, without filter………………………………………………………. 57
6.4.3.2 Motor cable length, with output filter dU/dt ………………………………………………. 57
6.4.3.3 Motor cable length, with sinus filter ………………………………………………………… 57
6.4.3.4 Group drive ………………………………………………………………………………………. 58
6.4.3.5 Speed sensor connection ……………………………………………………………………… 58
6.4.4 Connection of a Brake Resistor………………………………………………………………. 59
6.5 Connection of types ………………………………………………………………………. 60
6.5.1 ACU 201 (up to 3.0 kW) and 401 (up to 4.0 kW)………………………………………… 60
6.5.2 ACU 201 (4.0 to 9.2 kW) and 401 (5.5 to 15.0 kW)…………………………………….. 62
6.5.3 ACU 401 (18.5 to 30.0 kW)…………………………………………………………………… 64
6.5.4 ACU 401 (37.0 to 65.0 kW)…………………………………………………………………… 66
6.5.5 ACU 401 (75.0 to 132.0 kW) …………………………………………………………………. 68
6.6 Control Terminals………………………………………………………………………….. 70
6.6.1 External DC 24 V power supply………………………………………………………………. 72
6.6.2 Relay Output …………………………………………………………………………………….. 72
6.6.3 Motor Thermo-Contact…………………………………………………………………………. 73
6.6.4 Control terminals – Connection diagrams of configurations …………………………… 73
6.7 Configurations overview………………………………………………………………… 74
6.7.1 Configuration 110 – Sensorless Control ……………………………………………………. 75
6.7.2 Configuration 111 – Sensorless Control with Technology Controller…………………. 75
4 Operating Instructions ACU 06/13

6.7.3 Configuration 410 – Sensorless Field-Oriented Control…………………………………. 76
6.7.4 Configuration 411 – Sensorless Field-Oriented Control with Technology Controller 77
6.7.5 Configuration 430 – Sensorless FOC, Speed and Torque Controlled ………………… 78
6.7.6 Configuration 210 – Field-Oriented Control, Speed Controlled ……………………….. 79
6.7.7 Configuration 211 – Field-Oriented Control with Technology Controller …………… 80
6.7.8 Configuration 230 – Field-Orientated Control, Speed and Torque Controlled ……… 80
6.7.9 Configuration 510 – FOC of Synchronous Machine, Speed Controlled ………………. 81
6.7.10 Configuration 530 – FOC of a Synchronous Machine, Speed and Torque Controlled82
6.7.11 Configuration 610 – Sensorless FOC of Synchronous Machine, Speed Controlled… 83
6.7.12 Configuration 611 – Sensorless FOC of a Synchronous Machine with Technology
Controller 84
6.7.13 Configuration 630 – Sensorless FOC of a Synchronous Machine, Speed and Torque
Controlled 85
6.7.14 Installation notes according to UL508c …………………………………………………….. 86
7 Control Unit KP500 ………………………………………………………………………………………… 87
7.1 Menu Structure …………………………………………………………………………….. 88
7.2 Main Menu……………………………………………………………………………………. 88
7.3 Actual Value Menu (VAL) ……………………………………………………………….. 89
7.4 Parameter Menu (PARA)………………………………………………………………… 90
7.5 Copy Menu (CPY) ………………………………………………………………………….. 91
7.5.1 Reading the Stored Information……………………………………………………………… 91
7.5.2 Menu Structure ………………………………………………………………………………….. 92
7.5.3 Selecting the Source……………………………………………………………………………. 92
7.5.4 Selecting the Destination ……………………………………………………………………… 93
7.5.5 Copy Operation………………………………………………………………………………….. 93
7.5.6 Error Messages ………………………………………………………………………………….. 94
7.6 Reading Data from Control Unit ……………………………………………………… 95
7.6.1 Activation …………………………………………………………………………………………. 95
7.6.2 Data transfer …………………………………………………………………………………….. 96
7.6.3 Resetting to Normal Operation ………………………………………………………………. 97
7.7 Control Menu (CTRL) …………………………………………………………………….. 97
7.8 Controlling the Motor via the Control Unit ……………………………………….. 98
8 Commissioning of the Frequency Inverter……………………………………………………….. 101
8.1 Switching on Mains Voltage………………………………………………………….. 101
8.2 Setup Using the Control Unit ………………………………………………………… 101
8.2.1 Configuration…………………………………………………………………………………… 102
8.2.2 Data Set…………………………………………………………………………………………. 104
8.2.3 Motor Type……………………………………………………………………………………… 104
8.2.4 Machine Data…………………………………………………………………………………… 105
8.2.5 Plausibility check ………………………………………………………………………………. 106
8.2.6 Parameter identification……………………………………………………………………… 107
8.2.7 Status messages during commissioning (SS…)…………………………………………. 108
8.2.8 Warnings during commissioning (SA…) ………………………………………………….. 108
8.2.9 Error messages during commissioning (SF…)…………………………………………… 110
8.2.10 Application data ……………………………………………………………………………….. 111
8.2.10.1 Acceleration and deceleration………………………………………………………………. 111
8.2.10.2 Set points at multi-functional input ……………………………………………………….. 111
8.2.11 Quitting commissioning………………………………………………………………………. 112
8.2.12 Selection of an actual value for display…………………………………………………… 112
8.3 Check direction of rotation …………………………………………………………… 113
8.4 Speed sensor………………………………………………………………………………. 114
8.4.1 Speed sensor 1 ………………………………………………………………………………… 115
8.4.2 Speed sensor 2 ………………………………………………………………………………… 115
06/13 Operating Instructions ACU 5

8.5 Set-up via the Communication Interface ……………………………………….. 116
9 Inverter Data ………………………………………………………………………………………………. 118
9.1 Serial Number …………………………………………………………………………….. 118
9.2 Optional Modules ………………………………………………………………………… 118
9.3 Inverter Software Version ……………………………………………………………. 118
9.4 Set Password ……………………………………………………………………………… 118
9.5 Control Level………………………………………………………………………………. 119
9.6 User Name………………………………………………………………………………….. 119
9.7 Configuration ……………………………………………………………………………… 119
9.8 Language …………………………………………………………………………………… 122
9.9 Programming ……………………………………………………………………………… 122
10 Machine Data ………………………………………………………………………………………………. 123
10.1 Rated Motor Parameters………………………………………………………………. 123
10.2 Further motor parameters ……………………………………………………………. 124
10.2.1 Stator Resistance ……………………………………………………………………………… 124
10.2.2 Leakage Coefficient …………………………………………………………………………… 124
10.2.3 Magnetizing Current ………………………………………………………………………….. 125
10.2.4 Rated slip correction factor …………………………………………………………………. 125
10.2.5 Voltage constant ………………………………………………………………………………. 126
10.2.6 Stator inductance ……………………………………………………………………………… 126
10.2.7 Peak current……………………………………………………………………………………. 126
10.2.8 Change sense of rotation ……………………………………………………………………. 127
10.3 Internal values……………………………………………………………………………. 127
10.4 Speed Sensor 1 …………………………………………………………………………… 128
10.4.1 Operation Mode Speed Sensor 1…………………………………………………………… 128
10.4.2 Division marks, speed sensor 1…………………………………………………………….. 130
10.4.3 Gear factor speed sensor 1 …………………………………………………………………. 131
10.4.4 Filter time constant speed sensor 1……………………………………………………….. 131
10.5 Sensor evaluation ……………………………………………………………………….. 132
11 System Data ………………………………………………………………………………………………… 133
11.1 Actual System Value ……………………………………………………………………. 133
11.2 Volume Flow and Pressure……………………………………………………………. 133
12 Operational Behavior ……………………………………………………………………………………. 134
12.1 Starting Behavior ………………………………………………………………………… 134
12.1.1 Starting Behavior of Sensorless Control System………………………………………… 134
12.1.1.1 Starting Current ……………………………………………………………………………….. 136
12.1.1.2 Frequency Limit ……………………………………………………………………………….. 136
12.1.1.3 Brake release time ……………………………………………………………………………. 136
12.1.2 Flux Formation…………………………………………………………………………………. 137
12.2 Stopping Behavior……………………………………………………………………….. 138
12.2.1 Switch-Off Threshold…………………………………………………………………………. 140
12.2.2 Holding Time …………………………………………………………………………………… 140
12.3 Direct current brake…………………………………………………………………….. 140
12.4 Auto Start…………………………………………………………………………………… 141
12.5 Search Run…………………………………………………………………………………. 142
12.6 Positioning …………………………………………………………………………………. 144
12.6.1 Reference Positioning ………………………………………………………………………… 144
6 Operating Instructions ACU 06/13

12.6.2 Axle Positioning………………………………………………………………………………… 147
13 Error and warning behavior …………………………………………………………………………… 149
13.1 Overload Ixt ……………………………………………………………………………….. 150
13.2 Temperature ………………………………………………………………………………. 150
13.3 Controller status …………………………………………………………………………. 151
13.4 IDC Compensation Limit ………………………………………………………………. 151
13.5 Frequency Switch-Off Limit ………………………………………………………….. 152
13.6 Motor Temperature……………………………………………………………………… 152
13.7 Phase Failure………………………………………………………………………………. 153
13.8 Automatic Error Acknowledgment…………………………………………………. 153
14 Reference Values………………………………………………………………………………………….. 154
14.1 Frequency Limits…………………………………………………………………………. 154
14.2 Slip Frequency…………………………………………………………………………….. 154
14.3 Percentage Value Limits ………………………………………………………………. 154
14.4 Frequency reference channel………………………………………………………… 154
14.4.1 Block diagram………………………………………………………………………………….. 156
14.5 Reference percentage channel ……………………………………………………… 158
14.5.1 Block diagram………………………………………………………………………………….. 159
14.6 Fixed reference values…………………………………………………………………. 161
14.6.1 Fixed Frequencies …………………………………………………………………………….. 161
14.6.2 JOG frequency …………………………………………………………………………………. 162
14.6.3 Fixed Percentages …………………………………………………………………………….. 162
14.7 Frequency ramps ………………………………………………………………………… 163
14.8 Percentage Value Ramps ……………………………………………………………… 166
14.9 Block Frequencies ……………………………………………………………………….. 166
14.10 Motor Potentiometer …………………………………………………………………… 167
14.10.1 Motorpoti (MP)…………………………………………………………………………………. 168
14.10.2 Motorpoti (KP) …………………………………………………………………………………. 168
14.10.3 Controlling the Motor via the Control Unit……………………………………………….. 169
14.11 PWM-/repetition frequency input …………………………………………………. 170
15 Control Inputs and Outputs …………………………………………………………………………… 172
15.1 Multi-Function Input MFI1 …………………………………………………………… 172
15.1.1 Analog input MFI1A…………………………………………………………………………… 172
15.1.1.1 Characteristic…………………………………………………………………………………… 172
15.1.1.2 Scaling …………………………………………………………………………………………… 174
15.1.1.3 Tolerance Band and Hysteresis…………………………………………………………….. 174
15.1.1.4 Filter Time Constant ………………………………………………………………………….. 175
15.1.1.5 Error and warning behavior…………………………………………………………………. 176
15.2 Multi-Function Output MFO1 ………………………………………………………… 177
15.2.1 Analog output MFO1A………………………………………………………………………… 177
15.2.1.1 Output Characteristic…………………………………………………………………………. 178
15.2.2 Frequency Output MFO1F …………………………………………………………………… 179
15.2.2.1 Scaling …………………………………………………………………………………………… 179
15.3 Digital Outputs……………………………………………………………………………. 180
15.3.1 Digital Signal …………………………………………………………………………………… 183
15.3.2 Setting Frequency …………………………………………………………………………….. 184
15.3.3 Reference value reached…………………………………………………………………….. 185
15.3.4 Flux Forming finished ………………………………………………………………………… 186
06/13 Operating Instructions ACU 7

15.3.5 Brake release…………………………………………………………………………………… 186
15.3.6 Current Limitation …………………………………………………………………………….. 186
15.3.7 External Fan ……………………………………………………………………………………. 186
15.3.8 Warning Mask………………………………………………………………………………….. 187
15.3.9 Application warning mask …………………………………………………………………… 190
15.4 Digital inputs………………………………………………………………………………. 191
15.4.1 Start command ………………………………………………………………………………… 196
15.4.2 3-wire control ………………………………………………………………………………….. 196
15.4.3 Error Acknowledgment ………………………………………………………………………. 197
15.4.4 Timer…………………………………………………………………………………………….. 197
15.4.5 Thermo contact………………………………………………………………………………… 197
15.4.6 n-/M Control Change-Over ………………………………………………………………….. 197
15.4.7 Data Set Change-Over……………………………………………………………………….. 198
15.4.8 Fixed Value Change-Over……………………………………………………………………. 199
15.4.9 Motor Potentiometer………………………………………………………………………….. 199
15.4.10 Handshake Traverse Function ……………………………………………………………… 200
15.4.11 User warning …………………………………………………………………………………… 200
15.4.12 External error ………………………………………………………………………………….. 200
15.5 Function Modules………………………………………………………………………… 201
15.5.1 Timer…………………………………………………………………………………………….. 201
15.5.1.1 Timer – Time Constant ………………………………………………………………………. 202
15.5.2 Comparator …………………………………………………………………………………….. 204
15.5.3 Function table………………………………………………………………………………….. 205
15.5.4 Multiplexer/Demultiplexer …………………………………………………………………… 206
16 V/f-Characteristic ………………………………………………………………………………………… 208
16.1 Dynamic Voltage Pre-Control ……………………………………………………….. 209
17 Control Functions …………………………………………………………………………………………. 210
17.1 Intelligent current limits ……………………………………………………………… 210
17.2 Voltage controller ……………………………………………………………………….. 211
17.3 Technology Controller………………………………………………………………….. 216
17.4 Functions of Sensorless Control…………………………………………………….. 226
17.4.1 Slip compensation …………………………………………………………………………….. 226
17.4.2 Current limit value controller ……………………………………………………………….. 226
17.5 Functions of Field-Orientated Control ……………………………………………. 227
17.5.1 Current Controller …………………………………………………………………………….. 227
17.5.2 Extended Current Controller………………………………………………………………… 229
17.5.3 Torque Controller……………………………………………………………………………… 229
17.5.3.1 Torque Reference……………………………………………………………………………… 230
17.5.3.2 Upper and lower limit of the frequency in Torque Control …………………………… 230
17.5.3.3 Limit Value Sources …………………………………………………………………………… 231
17.5.3.4 Switching over between speed control and torque control…………………………… 231
17.5.4 Speed controller……………………………………………………………………………….. 232
17.5.4.1 Limitation of Speed Controller ……………………………………………………………… 234
17.5.4.2 Limit Value Sources …………………………………………………………………………… 235
17.5.4.3 Integral time speed synchronization………………………………………………………. 236
17.5.5 Acceleration Pre-Control …………………………………………………………………….. 236
17.5.6 Field Controller ………………………………………………………………………………… 237
17.5.6.1 Limitation of field controller…………………………………………………………………. 238
17.5.7 Modulation Controller ………………………………………………………………………… 239
17.5.7.1 Limitation of Modulation Controller ……………………………………………………….. 239
18 Special Functions …………………………………………………………………………………………. 240
18.1 Pulse Width Modulation……………………………………………………………….. 240
18.2 Fan ……………………………………………………………………………………………. 241

8 Operating Instructions ACU 06/13

18.3 Bus controller……………………………………………………………………………… 241
18.4 Brake Chopper and Brake Resistance…………………………………………….. 243
18.4.1 Dimensioning of Brake Resistor ……………………………………………………………. 244
18.5 Motor Protection…………………………………………………………………………. 245
18.5.1 Motor Protection Switch……………………………………………………………………… 245
18.5.2 Motor Protection by I2t- Monitoring ………………………………………………………. 248
18.6 V-belt Monitoring………………………………………………………………………… 250
18.7 Functions of Field-Orientated Control ……………………………………………. 251
18.7.1 Motor Chopper…………………………………………………………………………………. 251
18.7.2 Temperature Adjustment ……………………………………………………………………. 252
18.7.3 Speed Sensor Monitoring ……………………………………………………………………. 253
18.8 Traverse function………………………………………………………………………… 254
18.9 Converter Profibus from/to Internal Notation ………………………………… 256
19 Actual Values……………………………………………………………………………………………….. 257
19.1 Actual Values of the Frequency Inverter ………………………………………… 257
19.1.1 STO Status ……………………………………………………………………………………… 259
19.2 Actual Values of the Machine………………………………………………………… 260
19.3 Actual value memory …………………………………………………………………… 261
19.4 Actual Values of the System …………………………………………………………. 262
19.4.1 Actual System Value………………………………………………………………………….. 262
19.4.2 Volume Flow and Pressure ………………………………………………………………….. 263
20 Error Protocol………………………………………………………………………………………………. 264
20.1 Error List ……………………………………………………………………………………. 264
20.1.1 Error Messages ………………………………………………………………………………… 264
20.2 Error Environment ………………………………………………………………………. 269
21 Operational and Error Diagnosis …………………………………………………………………….. 271
21.1 Status Display …………………………………………………………………………….. 271
21.2 Status of Digital Signals……………………………………………………………….. 271
21.3 Controller Status…………………………………………………………………………. 272
21.4 Warning Status and Warning Status Application …………………………….. 273
22 Parameter List……………………………………………………………………………………………… 275
22.1 Actual Value Menu (VAL) ……………………………………………………………… 275
22.2 Parameter Menu (PARA)………………………………………………………………. 278
Index ……………………………………………………………………………………………………………….. 287
Functions of the control terminals (table) …………………………………………………………….. 289

 

 

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